Hi Richard
Can you post a photo of the adaptor fitted to the gearbox mainshaft, and of the rear face of the engine sprocket? ( the new Wassel sprocket I fitted back then had a pronounced shoulder at the back that gave good alignment
Does the new adaptor have a thrust washer?
When you fit the inner primary case to the engine with spacer and gaskets plus some dummy screws at the front to make sure it is clamped solidly to the engine,
Now how much space is there between the rear case mounting and the frame lug
This needs to be packed with spacer washers (later on )
At the weekend I stripped the primary side on my SR to prep for fitting the electric starter....
Reading through the comprehensive instructions again (and again)
One of the first instructions from Steve is to check if the engine is "square" to the gearbox plates
To do this place a straight edge along the crankcase face where the spacer plate sits and measure from the straight edge at the front and rear of the gearbox plate and see if the measurements are equal
If not loosen the engine and gearbox bolts a little , place a strong metal tube over the end of the crank
and persuade the engine in the required direction until the measurements are equal
I had not thought about this until now but can see how a small error could cause quite a difference of alignment between engine and clutch sprockets
John