Hi Alan,
Usually I do not bother with the lockwasher and use some threadlock on cleaned threads
The washer should be the special thick one, no recess, the spigot on the nut fits into the washer
One way or another tha sprockets must be in line
Your PM has prompted me into writing up some kind of guide on building up the primary drive as there seem to be a lot of issues when owners go to fit a 4 spring clutch
I took a series of photos on the last bike I built, so have that much done already,
Can you measure how far the mainshaft protrudes through the shaft adaptor?
I have several engine sprockets, some with plain backs and others with different thickness bosses
I need to go and measure these and see if the sprockets are different thicknesses or have different offsets
Hopefully I will get this sorted in the next few days
HTH
John