Olev,
We were jumping around, topic-wise, so I thought I would leave my reply back here.
I am looking forward to hearing Trev's and other's answers on this, based on his/their vastly (near, infinitely) greater experience on the subject, but I do have a couple of points to bring up.
It seems to me that the damage at the top of the sleeves and into the barrels may not be that big of an issue. First, regarding compression, there appears to be a continuous undamaged landing around the cylinder for the gasket. It might be a little close, looking at the upper right of the cyclinder the photo, but it still seems to be there. At worst, it would seem that a little brazing or welding would provide material that could be leveled off.
Second, the damage at the top of the sleeve does not appear to be great enough to reach down to where the first compression ring stops on the upstroke. If this is correct, a few dings in the top edge should not present a problem after rebore.
I'm no expert in how sleeves are retained in the barrels. I thought it was by press fit. I suppose the brazing was done to secure the remaining skirt in addition to securing the sleeves. If that brazing job is good, and my assumption of press fit is correct, I wouldn't think any more brazing is necessary.
Richard L.
Gday Trev,
I posted a pic of some stuffed a7 barrels a couple of days ago.
The main problem is the damage in the top of the sleeves.
your thoughts on the following would be appreciated - don't be gentle if its crap.
1. grind the brazing off the sleeve and skirt
2. heat the barrels in the oven
3. fill the cylinders with dry ice
4. press the sleeves up about 4mm
5. braze the sleeves top & bottom
6. machine the protruding sleeves level with the face
7. rebore
That should get rid of the damage at the top of the bore.
How do you braze the sleeves at the top?? do you take a slice off the cylinder to give the braze a bit of purchase ?
cheers