Author Topic: Dynamo drive removal  (Read 949 times)

Offline Daveh67

  • Passion or sickness......
  • Moving Up
  • **
  • Join Date: Aug 2019
  • Posts: 27
  • Karma: 1
Dynamo drive removal
« on: 12.08. 2021 01:07 »
Is the dynamo sprocket on the idler gear held with a taper? Have attempted with a puller but seems very solid. So im asking before I do damage.
Dave
1960 A10 the new toy
1930 AJS R6 outfit
1932 AJS TB6
B40 special racer

Offline Minto

  • Resident Legend
  • *****
  • Join Date: Mar 2019
  • Posts: 732
  • Karma: 10
Re: Dynamo drive removal
« Reply #1 on: 12.08. 2021 01:49 »
If I remember correctly it is on a taper. See photo, it looks like it is from that.
52 A10 plunger
Aprilia RSVR

Offline Minto

  • Resident Legend
  • *****
  • Join Date: Mar 2019
  • Posts: 732
  • Karma: 10
Re: Dynamo drive removal
« Reply #2 on: 12.08. 2021 02:13 »
Found a better picture, definitely on a taper.
Hope that helps
Jase
52 A10 plunger
Aprilia RSVR

Offline Daveh67

  • Passion or sickness......
  • Moving Up
  • **
  • Join Date: Aug 2019
  • Posts: 27
  • Karma: 1
Re: Dynamo drive removal
« Reply #3 on: 12.08. 2021 08:16 »
Perfect thankyou. Now at least i can tighten the puller some more
1960 A10 the new toy
1930 AJS R6 outfit
1932 AJS TB6
B40 special racer

Online Greybeard

  • Jack of all trades; master of none.
  • Wise & Enlightened
  • *
  • Join Date: Feb 2011
  • Posts: 10008
  • Karma: 51
Re: Dynamo drive removal
« Reply #4 on: 12.08. 2021 09:37 »
Perfect thankyou. Now at least i can tighten the puller some more
When the puller is tensioned on the pinion try a sharp tap on the head of the puller screw.
Greybeard (Neil)
2023 Gold Star
Supporter of THE DISTINGUISHED GENTLEMAN'S RIDE https://www.gentlemansride.com

Warwickshire UK


A Distinguished Gentleman Riding his 1955 Plunger Golden Flash

Online chaterlea25

  • Wise & Enlightened
  • *
  • Join Date: Jun 2009
  • Posts: 4156
  • Karma: 54
Re: Dynamo drive removal
« Reply #5 on: 12.08. 2021 12:14 »
Hi Dave,
Those sprockets can be really tight on the taper and are easily bent by using a 2 or 3 jaw puller.. sometimes a quick blast of heat on the sprocket boss while the puller is under tension helps.
If I remember correctly the service sheet shows a drawing of using a soft drift and hammer on sprocket to break the taper *eek*

Jjohn
1961 Super Rocket
1963 RGS (ongoing)

Offline Daveh67

  • Passion or sickness......
  • Moving Up
  • **
  • Join Date: Aug 2019
  • Posts: 27
  • Karma: 1
Re: Dynamo drive removal
« Reply #6 on: 12.08. 2021 12:40 »
Sucessfully removed. Thanks to all.
Its time to assemble my bsa so more questions to come.
Dave
1960 A10 the new toy
1930 AJS R6 outfit
1932 AJS TB6
B40 special racer

Online Jim S

  • Active
  • *
  • Join Date: Apr 2021
  • Posts: 12
  • Karma: 0
Re: Dynamo drive removal
« Reply #7 on: 12.08. 2021 16:51 »
Further to this subject, does anyone recommend putting something on the taper joint at assembly to ease the future disassembly? This would apply to the clutch centre also.

Jim

Online Greybeard

  • Jack of all trades; master of none.
  • Wise & Enlightened
  • *
  • Join Date: Feb 2011
  • Posts: 10008
  • Karma: 51
Re: Dynamo drive removal
« Reply #8 on: 12.08. 2021 18:46 »
Further to this subject, does anyone recommend putting something on the taper joint at assembly to ease the future disassembly? This would apply to the clutch centre also.

Jim
I reckon putting a friction modifier on a taper would be counter productive.
Greybeard (Neil)
2023 Gold Star
Supporter of THE DISTINGUISHED GENTLEMAN'S RIDE https://www.gentlemansride.com

Warwickshire UK


A Distinguished Gentleman Riding his 1955 Plunger Golden Flash

Offline Colsbeeza

  • Resident Legend
  • *****
  • Join Date: Aug 2015
  • Posts: 739
  • Karma: 5
Re: Dynamo drive removal
« Reply #9 on: 13.08. 2021 03:12 »
Hello Dave,
Before re-assembly, makesure you read up on fitting the cork seal behind the dynamo sprocket. It also controls the idler pinion endfloat.
           https://www.a7a10.net/forum/index.php?topic=14313.msg118786#msg118786
Col
1961 Golden Flash
Australia

Offline BSA_54A10

  • Wise & Enlightened
  • *
  • Join Date: May 2008
  • Posts: 2544
  • Karma: 37
    • BSA National
Re: Dynamo drive removal
« Reply #10 on: 13.08. 2021 14:22 »
ABSOLUTELY NOT
Tapers are designed to be a tight fit and need to be installed dry & clean.
Bike Beesa
Trevor

Offline Peter in Aus

  • Valued Contributor
  • ****
  • Join Date: Feb 2014
  • Posts: 433
  • Karma: 2
  • South West, West Australia
Re: Dynamo drive removal
« Reply #11 on: 14.08. 2021 02:40 »
Go easy on tapping the end of the shaft when removing that sprocket, it is easy to drive the shaft through the idler gear a bit, I have found a few like that.
Peter

Busselton West Australia
49 A7 longstroke
58 A10  SA

Online Jim S

  • Active
  • *
  • Join Date: Apr 2021
  • Posts: 12
  • Karma: 0
Re: Dynamo drive removal
« Reply #12 on: 14.08. 2021 13:34 »
ABSOLUTELY NOT
Tapers are designed to be a tight fit and need to be installed dry & clean.

I googled the topic "tapered shafts". Apparently putting a light lubricant on the taper then clamping it (torquing the nut) may make the taper fit even tighter, which is not desirable. I was wondering about a silver anti seize compound that is used on aircraft turbine engine shaft threads but I think following Trevor's advice above is the only way.

Assemble taper shafts clean and dry.