Just an update for anyone that may be interested, took the outfit for a good test run this afternoon (to the pasty shop
and back) with my wife in the sidecar.
During the past weeks I've ended up making even more adjustments to the alignment. I've done this about a dozen times now! I now have 1" toe-in and 1/2" lean out (which increases by 1/8" with rider seated). Now I can say the handling is good and I don't think I could improve on it. Steering is now light, it doesn't pull excessively to either left or right when accelerating or braking and now I've screwed the damper down another turn the handlebar shake is now minimal when going over bumps, sunken manhole covers, etc. but no shake otherwise, so now I feel that perseverance has paid off.
My LED bulbs 'doing very strange things' problem, previously discussed, is now solved with a stop tail light bulb for the sidecar (so same as the bike's) and a pilot light bulb from Goffy.
I've also fitted indicators with orange LED bulbs (bought from Goffy at the Bristol Classic Bike show) and fitted a green Lucas indicator warning light in the nacelle just in front of the speedo and fitted that with a green LED bulb. So now bike and sidecar have all LEDs, except the headlight which I'll keep as British Pre Focus Quartz Halogen 35/35W. Took a lot to convince myself to drill the 1/2" hole in the nacelle for the warning light though
. I had to fit what Goffy calls a 'tweaker' between the warning light and the indicator live cables. This just holds diodes that prevents current back feed and causing problems.
The latest improvement, completed only this morning and of which I'm particularly happy with, is some semi-western handlebars. As I had to fit an indicator switch, with grip, levers and mirrors I'd run out of straight bar and had to fit the switch just after the bend on the standard bars, which wasn't particularly easy or safe to operate. The bars I eventually settled on, after a lot of deliberation, are actually Norton ones (pt no 06-1046) by LF Harris, with a width of 32", a rise of 4 3/4" and pull back of 7" and a very useful 10" of straight bar at each end, so the indicator switch now sits between the lever and the mirror clamp and is easily reachable with my forefinger to move the knob for right indicators or my thumb for left indicators without having to take my hand of the grip. The extra 5" length of the bars also definitely helps with the steering and gives me a more upright and relaxed riding position.
So happy days.