Interesting stuff John,
I've also noticed a discrepancy between gasket, drip tray. I keep meaning to do something about it.
I'm also experimenting with an anti bias gasket at the moment but am now wondering, as LJ suggested, if my problem could be down to an ill fitting exhaust pipe. My pipes are now a far better fit in the head thanks to the "Snowbeard System" backed up with a dod of silicone gasket sealer.
Cheers,
Iain