Author Topic: rocker box leak  (Read 1253 times)

Offline RichardL

  • Outside Chicago, IL
  • Wise & Enlightened
  • *
  • Join Date: Nov 2007
  • Posts: 6464
  • Karma: 55
Re: rocker box leak
« Reply #15 on: 16.08. 2024 13:08 »
Anyone else happen to notice that removeing the rocker box is a lot easier than installing it?  *smile*

Anyway.. yeah, what I found might just be the cause of the leak. A lot worse than I expected, which was just a little fold-over of the gasket. The broken-off piece can be seen laying on top of the lifters.

Richard L.


Offline muskrat

  • Global Moderator
  • Wise & Enlightened
  • **
  • Join Date: Jul 2009
  • Posts: 10977
  • Karma: 131
  • Lithgow NSW Oz
    • Shoalhaven Classic Motorcycle Club Inc
Re: rocker box leak
« Reply #16 on: 16.08. 2024 21:13 »
G'day Richard.
Prick of a job ain't it. Would have been a lot worse if it was the exhaust side and blocked the drain hole!
Cheers
'51 A7 plunger, '57 A7SS racer now a A10CR, '78 XT500, '83 CB1100F, 88 HD FXST, 2000 CBR929RR ex Honda Australia Superbike .
Australia
Muskys Plunger A7

Online limeyrob

  • Resident Legend
  • *****
  • Join Date: Nov 2023
  • Posts: 779
  • Karma: 4
Re: rocker box leak
« Reply #17 on: 24.08. 2024 20:20 »
In my experience the push-rod combs are often not quite right.  The locating slots for the studs are too narrow.  Its worth checking and taking a file to the comb to get it to sit right.
Slough 59 GF/SR

Offline muskrat

  • Global Moderator
  • Wise & Enlightened
  • **
  • Join Date: Jul 2009
  • Posts: 10977
  • Karma: 131
  • Lithgow NSW Oz
    • Shoalhaven Classic Motorcycle Club Inc
Re: rocker box leak
« Reply #18 on: 25.08. 2024 20:42 »
G'day Rob.
I have two combs. One for the A7 with std pushrods and the other modified one for the Cafe with tapered alloy pushrods that are fatter.
Cheers
'51 A7 plunger, '57 A7SS racer now a A10CR, '78 XT500, '83 CB1100F, 88 HD FXST, 2000 CBR929RR ex Honda Australia Superbike .
Australia
Muskys Plunger A7

Offline paulmbsa

  • Moving Up
  • **
  • Join Date: Jan 2013
  • Posts: 49
  • Karma: 0
Re: rocker box leak
« Reply #19 on: 26.08. 2024 11:52 »
Not sure why you need copper Gaskets, if your mating surfaces are flat they will seal, when i firat assemble a engine the rocker boxes are flattened on plate glass with gringing past, steel heads are normally good but alloy ones often have the incerts pulled up and need flatteng, both alloy and steel heads can be surfaced if needed

Online berger

  • Wise & Enlightened
  • *
  • Join Date: Nov 2017
  • Posts: 3168
  • Karma: 20
  • keith.uk 500sscafe.norbsa JDM honda 750fz
Re: rocker box leak
« Reply #20 on: 26.08. 2024 12:03 »
i sorted mine a few years ago and now i notice a slight weep , nothing to write home about but maybe it's because she gets some stick.