G'day Fellas.
Over the last couple of weeks I've been re-doing the Cafe. Trying to make it rideable with my bent and buckled body. First was to remove the rear set pegs, brake and gear linkages and replace with standard (still waiting on the correct brake lever, wrong later one fitted). Then replace the clip on bars with my Tomaselli adjustable (but I don't like them, waiting on std bars). Still not comfy so lifted the seat 2" so now I can sit on her. Attached a lifting handle to the left muffler (read reverse cone mega) so I can get her on the center stand. Fitted cable chokes to the pair of Keihin PWK carbs (what a job!).
Now the motor. With the longer RR rods combined with 8:1 pistons and a high primary ratio I had to jump on the kicker to turn it over (lost 20kg of weight). Enter Ebor Bikes (forum member TT John) compression plate. I had to modify it for the through bolts. So now it should be about 8.5:1.
So today I fitted the barrels and head. I noticed the outer 4 holes were a little sunken due to the washers squashing (HT washers) so I made new ones 1'8" thick out of SS. Rockerbox on with copper gaskets painted with coppercote. Tappets set (12/10), carbs on. All hooked up, second kick bang, third kick running
BUGGA the dreaded rockerbox leak
both sides above the exhaust pipe.
Tomorrows job as too many bourbons under the belt now.
Cheers