Author Topic: It'll be a couple of weeks mate! (49 A7 Plunger Part2)  (Read 2459 times)

Offline Rusty nuts

  • West Sussex
  • A's Good Friend
  • ***
  • Join Date: Jun 2009
  • Posts: 178
  • Karma: 0
So to the restoration: soak the frame mudguards etc in penetrating oil, WD40, & a dash of olive oil & leave to marinade for a month!
After ooh about two days am bored & impatient so begin to disassemble, for the most part fasteners come off reasonably easy, the recalcitrant ones are introduced to Mr. Blowtorch & Mrs. Hacksaw or just winding it up till the head snaps off, this method works with the wife as well!
 
Wife is impressed with my ability to reduce a pile of rust into ever smaller component parts, my son suspects they are reproducing in the box when no one is looking, my daughter thinks I've lost the plot !
 
Considering it was last on the road in 1971 it's pretty much all there & for the most part salvageable so a quick degrease of cycle parts & first stop a certain metal polisher who shall remain nameless to get the chromed parts polished & chromed.
 
"Yeah we can do that It'll be a couple of weeks mate!" (It is now October)
Two weeks pass & am getting excited to prove to wife it can be made "shiny" again so call polisher
"err who, oh yeah mate, bit busy, be a couple of weeks yet"
Anyway Christmas comes & goes & it's still nearly done, just another couple of weeks mate!
February now & will be ready for collection on Friday mate. Yippee!
Call on Friday before setting off to collect
"Hello I'm coming to pick up my stuff, is it ready?"
"Dunno mate I'm only watching the workshop he's gone on holiday"
How long will he be on frigging holiday?
"Couple of weeks mate!!"
 
At this rate the only thing I'll be riding is a mobility scooter!
 
And so it went on.  
Why do people nowadays say two weeks, when what they really mean is two years if you're lucky & I can be bothered?
 
Anyway no conrods with engine so buy complete engine on fleabay for the same price as the only pair of secondhand rods I could source.
Engine actually OK, crank & mains need grinding ,sludge trap cleaning etc. Bores/pistons @ +20 with light scoring so decide to fit new rings & see if it smokes!
Camshaft shot & anyone with a longstroke motor knows they are rarer than hens teeth.
Eventually strike a deal to have two made up, bit cheaper that way, per piece & since they don't run in an oil trough figure I may get to use the other one sooner than later!
So no it's not for sale just yet.
Wife didn't buy that logic! "Why are you buying two if it only needs one? " Women!
 
After much procrastination Crank & cases go off to SRM for quote.
May have to sell one of the kids on Ebay.
Quote comes back, wife faints!
 
Quick phone call
 
Me: "I just want the crank journal & big ends ground, fit new bush & jig bore"
Technician: "We have to dynamically crack test the crank with thermonuclear Kryptonite sir"
 Me: Why?
Technician: Well there's no point grinding it if it's cracked.
 Me: So if it's cracked where do I get a new one?
Technician: You can't
 Me: So if it's cracked I'm stuffed & still have to pay for the kryptonite ?
Technician: Yep
Me: I don't want it crack tested thank you?
Technician: well we can do it the old fashioned way for free but we can't guarantee the work then.
Me: That's fine, what is the old fashioned way then?
Technician: We hit it with a hammer!
Me: Sounds good to me, go for it.
 
There was also quite a bit of alloy welding work to do, but a quick call to the local blacksmith ascertains he'll do it for 20 B&H, my kind of currency!
His assistant also resurrected very holey bent mudguards in his lunch hours for little more.
 
So having got quote down to affordable level & safe in the knowledge I get to keep the kids, I bite the bullet & book it in.
 
"How long will it take?" I whisper reaching for the Valium.
"Six weeks sir".
Six weeks to the day I get a call from SRM telling me all done, so kudos to them.
 
In the meantime frame & cycle parts are back all shiny & stoved.
Wife likes shiny, so looks like marriage will survive as long as she doesn't see the credit card statements!
 
To be continued.............................................
 
1949 A7 Plunger
1947 A7 Rigid Star Twin
1969 Triumph T120R
1972 Triumph T120V

Offline a101960

  • Wise & Enlightened
  • *
  • Join Date: Sep 2007
  • Posts: 1077
  • Karma: 12
  • BSA RGS BSA C12
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #1 on: 10.07. 2009 13:23 »
I think that most of us can identify with those experiences sadly this seems to be the norm. It is also a sad fact of life that the cost of parts and services is not a reliable indicator of quality. I find it very frustrating when sourcing parts and services to find that what I have paid for does not live up to expectations, and it is not just the cost, but also the time that is wasted. 

Offline tombeau

  • Resident Legend
  • *****
  • Join Date: Aug 2008
  • Posts: 678
  • Karma: 6
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #2 on: 10.07. 2009 21:11 »
I can sympathise there too.
The guy that did my tank took a year to do it. Fortunately I was able to borrow a doggie one from a mate for that time and still use the bike.
Your bike is looking lovely though.
Cheers,
Iain

Offline rocket man

  • Valued Contributor
  • ****
  • Join Date: Mar 2009
  • Posts: 466
  • Karma: 2
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #3 on: 10.07. 2009 23:03 »
wow shes a jem nice job mate

Offline RichardL

  • Outside Chicago, IL
  • Wise & Enlightened
  • *
  • Join Date: Nov 2007
  • Posts: 6483
  • Karma: 55
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #4 on: 10.07. 2009 23:38 »
I thought the engine and gearbox were old pics from the existing bike. Do I have this confused? Nevertheless the engine is beautiful.

Richard L.

Offline Rusty nuts

  • West Sussex
  • A's Good Friend
  • ***
  • Join Date: Jun 2009
  • Posts: 178
  • Karma: 0
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #5 on: 11.07. 2009 10:01 »
Thanks for the kind words everyone.
Manosound , not sure what you mean! "existing bike"
See previous post for pics of what engine looked like to start with.

Pictures of finished bike to follow, where the eagle eyed amongst you will spot the cock up that is causing me sleepless nights!
Never mind an anorak, I think I'll be acquiring a straight jacket soon!
 Long overdue, according to wife!!
1949 A7 Plunger
1947 A7 Rigid Star Twin
1969 Triumph T120R
1972 Triumph T120V

Offline a10 gf

  • Global Moderator
  • Wise & Enlightened
  • **
  • Join Date: Sep 2006
  • Posts: 3230
  • Karma: 57
  • West Coast, Norway & Alpes Maritimes, France
    • A10 GF
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #6 on: 11.07. 2009 10:35 »
Superb work, superb results, & thanks for nice story and pictures.
e



Stand with
A10 GF '53 My A10 website
"Success only gets you a ticket to a much more difficult task"

Offline RichardL

  • Outside Chicago, IL
  • Wise & Enlightened
  • *
  • Join Date: Nov 2007
  • Posts: 6483
  • Karma: 55
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #7 on: 11.07. 2009 12:59 »
So, the beautiful partially complete bike is from the rust heap that is yet to be completed? I thought they were pictures from a previous build yielding the bike in your avatar (signature) photo.  

Richard L.

Offline Rusty nuts

  • West Sussex
  • A's Good Friend
  • ***
  • Join Date: Jun 2009
  • Posts: 178
  • Karma: 0
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #8 on: 11.07. 2009 14:55 »
Richard,
The bike in my avatar is the finished bike (well almost, just missing tank badges) that started it's life with me last year as a pile of rust.
This was my first restoration, though I did run a Triumph in the early eighties which seemed to need a rebuild every weekend!
But that was a commuting bike.

Anyway final pics to follow shortly.
1949 A7 Plunger
1947 A7 Rigid Star Twin
1969 Triumph T120R
1972 Triumph T120V

Offline RichardL

  • Outside Chicago, IL
  • Wise & Enlightened
  • *
  • Join Date: Nov 2007
  • Posts: 6483
  • Karma: 55
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #9 on: 11.07. 2009 15:12 »
Speaks amazingly of your wife that you're getting it done in one year.

Offline Rusty nuts

  • West Sussex
  • A's Good Friend
  • ***
  • Join Date: Jun 2009
  • Posts: 178
  • Karma: 0
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #10 on: 11.07. 2009 15:32 »
She's away a lot ;)
1949 A7 Plunger
1947 A7 Rigid Star Twin
1969 Triumph T120R
1972 Triumph T120V

Offline snowbeard

  • American Citizen in Lisbon, Portugal
  • A's Good Friend
  • ***
  • Join Date: Aug 2007
  • Posts: 246
  • Karma: 1
Re: It'll be a couple of weeks mate! (49 A7 Plunger Part2)
« Reply #11 on: 21.07. 2009 19:37 »
wow, very nicely done, and with a bit of humor left over, good on ya!!  *beer*
__________________
\'57 BSA A-10 Spitfire Scrambler
Spitfire Starting Video
\1960 Super Rocket (basket)
\1981 Suzi GS650
\1988 BMW K100LT in Lisbon!!

=