I've been caught yet again on the S/A Flash.!
I am sure most of us have done the same.
I put the exhausts & mufflers on first, but they prevented me from getting the footrest long bolt through, so off came the exhausts again. Another hour later, I finally got the order right. I have a front crashbar, and the exhaust mount bracket fits behind the crashbar bracket (1st picture). So removing the exhaust pipes gets complicated. I have to undo the top crashbar mount, remove a nut from one end of the long bolt, slide the bolt through the exhaust and crashbar brackets, remove the exhaust pipe and then do the same for the other side.
I've done this before, but failed to check my notes from back then.
So here is my procedure which may be helpful for others.
Final Correct Order of assembly - hopefully now locked into brain. 1. Install footrest long bolt and tighten nuts - no access to nuts when exhaust pipe is on (2nd picture). I use 3/4" SAE spanners which I think are original, a ring on LHS and Open end on RHS, as the ring won't fit.
2. Install exhausts and mufflers - go through the crashbar saga in reverse.
3. Install brake crossover and splined cable arm. Connect return spring on LHS
4. Connect rear brake cable and do adjustments.
I have now added this to my assembly check list so won't forget next time.
Col