Author Topic: Gearbox sprocket removal  (Read 754 times)

Offline Nicolasticity

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Gearbox sprocket removal
« on: 28.01. 2025 12:47 »
A10 std box out of frame.

Sprocket nut has two slots and I cant see theres a two prong tool?

So do you remove nut by locking teeth on sprocket and using a drift or something else.
61 SR

Online berger

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Re: Gearbox sprocket removal
« Reply #1 on: 28.01. 2025 12:51 »
there should be a lock washer punched into one of the slots get that out then punch off the nut once it has loosened it should spin off

Offline limeyrob

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Re: Gearbox sprocket removal
« Reply #2 on: 28.01. 2025 15:20 »
You use a C spanner.  A universal angle grinder spanner may fit or one from an old bike set but it may be too soft.
Slough 59 GF/SR

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Re: Gearbox sprocket removal
« Reply #3 on: 28.01. 2025 16:03 »
Normally take the sprocket off before removing box from frame. The recommended tool is a soft iron drift. Tightening is with a drift as well, as it needs the shock caused by impact to get it tight enough.

Offline limeyrob

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Re: Gearbox sprocket removal
« Reply #4 on: 28.01. 2025 17:12 »
I do have a bronze drift but I'm hesitant to bash away too hard when the load is being taken by a ball race.  If I can I like to get this type of thing tight with a pipe over a C spanner or wrap it in some ally and get Stilsons on. Perhaps one final tap.
Slough 59 GF/SR

Online chaterlea25

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Re: Gearbox sprocket removal
« Reply #5 on: 28.01. 2025 19:49 »
Hi All,
I found a near enough sized piece of steel pipe, cut awayoine wnd to leave two tangs protruding that would fit into the slots on the nut, I found a big nut that more or less fitted into the other end of the tube and welded that in place leaving most of the hex available for a spanner
Like others I do not like hitting shafts etc that are suppoorted by rolling bearings

John
1961 Super Rocket
1963 RGS (ongoing)

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Re: Gearbox sprocket removal
« Reply #6 on: 28.01. 2025 21:13 »
G'day Nic.
I have done similar to John ^^. A pipe long enough to fit over the main shaft, A socket welded on the end to use a 1/2" drive rattle gum and a large socket ground off to give the two pegs welded to the other end. ( I have the same for the HD sprocket nut).
Cheers
'51 A7 plunger, '57 A7SS racer now a A10CR, '78 XT500, '83 CB1100F, 88 HD FXST, 2000 CBR929RR ex Honda Australia Superbike .
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Offline Nicolasticity

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Re: Gearbox sprocket removal
« Reply #7 on: 29.01. 2025 16:44 »
Cheers for the replies I have some c spanners about for boat engine stuff but not here
also like the make a tool idea as I have a great mig welder!

The dilemma 😂
61 SR