Ok.
Job done.
Stripped the pump, flattened all the surfaces, lots of bumps, not rusty but some swelling, dunno what caused that but as soon as I started they showed up immediately.
I assembled it on a flat surface and still has a little sticking, as I did the last 1/8 turn off tree screws it stuck.
I turned one of the cogs around, tightened even slower while spinning and turns lovely when a finger tip.
I put since gasket under the thin end, bolted slowly and tested by turning the engine over with a spanner and the worm turns the pump easily.
Now I'm just waiting for the cog to go with the electronic ignition and I can seal up that side.
After that it's a few wires and a bit of juice and I can see if it'll start.
If I struggle again I'll just fly one of you out here, bets on me.
Cheers